XT30/XT60/XT90 Connector Wire Harness Processing: Drone, RC & LiPo Battery Power Solutions
XT30/XT60/XT90 Connector Wire Harness Processing: Drone, RC & LiPo Battery Power Solutions I. XT Series Connectors: The Premier Choice for High-Current Applications In fields demanding exceptional current transmission capability and connection reliability, such as drones, remote-control models (RC aircraft, cars), and portable energy storage systems, XT Series Connectors have become the recognized standard. 1. Advantages […]
Molex PicoBlade 51021 1.25mm Connector Wire Harnesses
Molex PicoBlade 1.25mm Housing & Header Terminal Wire Harnesses: High-Precision Red/Black Cable Assembly I. Introducing the Molex PicoBlade: The Ultra-Compact Solution In modern electronic devices where space is a critical constraint, the Molex PicoBlade connector system has become an industry benchmark. This connector is widely utilized across various precision fields, from consumer electronics to industrial […]
Factory Direct SM-2P 2.54mm Connector Wires | Red/Black Terminal Cables
In the world of electronics manufacturing and prototyping, securing reliable, cost-effective, and easy-to-use connection solutions is paramount. The SM-2P terminal wire is an industry staple for low-voltage applications, valued for its secure locking mechanism and compact footprint. This article details why our 2.54mm red and black connector wires are the preferred choice for OEMs and […]
Precautions for the crimping process
From the point of view of the manufacturing process, three things need to be done: neat terminal feeding, level terminal placement, and alignment of mold jaws The orderly feeding of terminals means that when feeding, it is necessary to ensure that the terminals do not collide with the surrounding parts, so that the terminals can […]
Molex Plugs
Molex Plugs: Precision Interfaces Powering the Electronic World With the rapid advancement of electronic technology, our lives increasingly rely on a variety of electronic devices, with one of their core components being electrical connectors. In this field, Molex connectors are renowned for their high quality, reliability, and versatility. This article will explore the types, applications, […]
Molex Board to Board Connectors
Molex Board-to-Board Connectors: Key Components Enabling Seamless Connections in Electronic Devices In our increasingly digitized world, the design and manufacturing of electronic devices have become increasingly complex. Among these devices, Molex board-to-board connectors play a vital role as key components in facilitating seamless connections between different circuit boards. This article will introduce the basic principles, […]
Precautions for wire stripping
As the main carrier of circuit connection, copper wire will be stripped and exposed at the terminal crimping position first. Copper wires are often damaged during the stripping process. The number of conductor strippable copper wires calculated based on the conductor area must be rounded to one decimal place. For example, for a 0.5 wire, […]
Comprehensive Analysis of Wheel Wire Harness Crease Issues in Automobiles (Part 1)
1. Background: Wheel wire harnesses in automobiles consist of a variety of materials, including ABS cable sheaths, EPB cable sheaths, twisted pairs, single-core wires, protective tubes, rubber parts, injection molded parts, terminals, rain plugs, connectors, and tapes. Challenges arise when the design software cannot identify potential crease problems from different wire harness directions, and protective […]
4 Common Mistakes to Avoid When Buying Wire Harness Connectors
Buying wire harnesses or connectors might seem simple—until something goes wrong. Here are four common mistakes companies often make during the sourcing process: Choosing low price over certification: Uncertified products can lead to safety risks, such as short circuits or insulation failure. Incomplete technical specs: Without precise requirements (voltage, current, temperature, etc.), you risk misfits […]
Wire Harness Manufacturing: Process, Materials, and Applications
https://youtu.be/nTBsVghl_lk 1. What Is a Wire Harness? A wire harness, also known as a cable harness or wire assembly, is an organized bundle of electrical wires or cables that transmit power and signals within a device or system. These harnesses are essential in applications where space-saving, safety, and reliable connectivity are critical—especially in automotive, industrial, […]