Precautions for the crimping process
From the point of view of the manufacturing process, three things need to be done: neat terminal feeding, level terminal placement, and alignment of mold jaws The orderly feeding of terminals means that when feeding, it is necessary to ensure that the terminals do not collide with the surrounding parts, so that the terminals can […]
Molex Plugs
Molex Plugs: Precision Interfaces Powering the Electronic World With the rapid advancement of electronic technology, our lives increasingly rely on a variety of electronic devices, with one of their core components being electrical connectors. In this field, Molex connectors are renowned for their high quality, reliability, and versatility. This article will explore the types, applications, […]
Molex Board to Board Connectors
Molex Board-to-Board Connectors: Key Components Enabling Seamless Connections in Electronic Devices In our increasingly digitized world, the design and manufacturing of electronic devices have become increasingly complex. Among these devices, Molex board-to-board connectors play a vital role as key components in facilitating seamless connections between different circuit boards. This article will introduce the basic principles, […]
Precautions for wire stripping
As the main carrier of circuit connection, copper wire will be stripped and exposed at the terminal crimping position first. Copper wires are often damaged during the stripping process. The number of conductor strippable copper wires calculated based on the conductor area must be rounded to one decimal place. For example, for a 0.5 wire, […]
Comprehensive Analysis of Wheel Wire Harness Crease Issues in Automobiles (Part 1)
1. Background: Wheel wire harnesses in automobiles consist of a variety of materials, including ABS cable sheaths, EPB cable sheaths, twisted pairs, single-core wires, protective tubes, rubber parts, injection molded parts, terminals, rain plugs, connectors, and tapes. Challenges arise when the design software cannot identify potential crease problems from different wire harness directions, and protective […]
4 Common Mistakes to Avoid When Buying Wire Harness Connectors
Buying wire harnesses or connectors might seem simple—until something goes wrong. Here are four common mistakes companies often make during the sourcing process: Choosing low price over certification: Uncertified products can lead to safety risks, such as short circuits or insulation failure. Incomplete technical specs: Without precise requirements (voltage, current, temperature, etc.), you risk misfits […]
Wire Harness Manufacturing: Process, Materials, and Applications
https://youtu.be/nTBsVghl_lk 1. What Is a Wire Harness? A wire harness, also known as a cable harness or wire assembly, is an organized bundle of electrical wires or cables that transmit power and signals within a device or system. These harnesses are essential in applications where space-saving, safety, and reliable connectivity are critical—especially in automotive, industrial, […]
Top 5 Industries That Rely on Harness & Connector Solutions
Wire harnesses and connectors are vital across many sectors. Let’s explore the top five industries where they are indispensable: Automotive: Vehicles use hundreds of harnesses to power everything from headlights to infotainment systems. EVs require high-voltage connectors with extreme heat and vibration resistance. Industrial Automation: PLCs, sensors, and motors rely on robust cable assemblies for […]
How to Choose the Right Connector: 4 Factors You Can’t Ignore
Connectors may be small, but they play a big role in the safety and stability of electrical systems. Choosing the wrong connector can lead to overheating, signal failure, or even equipment damage. When selecting a connector, consider these four key factors: Electrical specs: Match the current and voltage ratings to your application needs. Mechanical structure: […]
The Hidden Power of Wire Harnesses in Modern Electronics
Wire harnesses may look simple, but they are critical to the performance and reliability of modern electronics. Whether it’s a smart home device, a factory robot, or a medical instrument, wire harnesses serve as the essential link between power, control, and signal systems. By bundling multiple wires into a compact, organized assembly, wire harnesses reduce […]