No.1 Индустриальный парк Гаода,
Фэнган, Дунгуань, Китай

inquiry@scondar.com

Custom Wire Harness Manufacturer Since 2008

Custom Wire Harnesses from a Connector Manufacturer

Scondar is a custom wire harness manufacturer in China with in-house connector manufacturing and wire harness assembly capabilities. From a single drawing to volume production, we provide custom harness solutions with better cost control, shorter lead times, and one accountable supplier from connector to harness.

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Why Choose Scondar for Custom Wire Harnesses?

In-House Connector Manufacturing

Manufacture connectors and wire harnesses under one roof for better quality, compatibility, and supply chain control.

Custom Engineering & Assembly

Build harnesses according to drawings, BOMs, samples, or technical specifications.

Prototype to Volume Production

Support projects from prototype samples and small batches through stable volume production.

Custom Manufacturing

Custom Wire Harness Manufacturing for Your Application

Every application has different electrical, mechanical, and environmental requirements. Scondar manufactures custom wire harnesses according to your specifications, including wire type, conductor size, cable length, connector, terminal, routing, shielding, sleeving, and assembly requirements.

Whether you have a complete engineering drawing or only a sample and basic requirements, our team can support your project from prototype development through volume production.

We can work from: Engineering Drawings · BOMs · Existing Samples · Технические характеристики

Discuss Your Requirements

[ 手动添加图片 ]Custom Wire Harness / Manufacturing Image
建议尺寸 800×600

What We Can Build

Wire Cutting & Stripping

Custom wire preparation and length processing.

Terminal Crimping

Automated and manual crimping for different wire and terminal specifications.

Soldering & Tinning

Secure electrical connections for application-specific requirements.

Connector Assembly

Terminal insertion, housing assembly, and custom connector integration.

Heat Shrink & Braiding

Protection, insulation, bundling, and cable finishing.

Overmolding

Custom molded cable and harness assemblies for additional protection and mechanical durability.

Testing

Continuity, pull-force, visual, and other project-specific testing.

Process

From Drawing to Volume Production

01

Requirements Review

Review drawings, BOMs, samples, specifications, and application requirements.

02

Engineering & Component Selection

Evaluate wires, terminals, connectors, and assembly requirements.

03

Prototype & Samples

Build samples for functional and assembly validation.

04

Wire Harness Assembly

Process wires and assemble terminals, connectors, protection, and other components.

05

Testing & Inspection

Verify electrical continuity, crimping quality, appearance, and other specified requirements.

06

Volume Production

Move from validated samples to stable, repeatable production.

Components

Connectors and Components for Custom Wire Harnesses

As a connector manufacturer, Scondar can integrate connectors directly into custom wire harness assemblies. This integrated manufacturing model helps simplify sourcing and provides better control over component quality, compatibility, production scheduling, and overall cost.

Разъемы для соединения проводов с платой
Соединители "провод-провод
Разъемы между платами
FFC/FPC Connectors
Power Connectors
Терминалы
UL Wires
PVC Wires
Silicone Wires
Shielded Cables
Multi-Core Cables
Custom Cable Options

Compatible with industry-standard connector series including JST XH / PH / GH and other leading brands.

Quality-Controlled Wire Harness Manufacturing

Quality is controlled throughout the manufacturing process, from incoming materials to final inspection.

Incoming Material Inspection →Wire Processing Control →Crimping & Soldering Inspection →Assembly Inspection →Electrical Testing →Final Inspection

Testing Capabilities

✓ Continuity Testing
✓ Pull Force Testing
✓ Visual Inspection
✓ Vision Measurement
✓ Terminal Cross-Section Analysis
✓ Salt Spray Testing
✓ Withstand Voltage Testing
✓ High/Low Temperature Testing
Certifications: ISO 9001 | UL | RoHS | REACH | SGS

Custom Wire Harnesses for Multiple Industries

Бытовая электроника

Custom harnesses for electronic devices and consumer products.

Бытовая техника

Internal wiring and power connections for appliances.

Automotive & New Energy

Harness solutions for automotive electronics, EV-related equipment, and battery systems.

Промышленная автоматизация

Custom wiring for control systems, machinery, sensors, and industrial equipment.

Медицинское оборудование

Application-specific harnesses for medical and diagnostic equipment.

Robotics & Drones

Wire harness solutions for robotics, drones, and automated systems.

Computer & Power Equipment

Power, signal, and internal wiring harnesses for computing and power applications.

FAQ

Custom Wire Harness FAQ

What is a custom wire harness?

A custom wire harness is an assembly of wires, terminals, connectors, and protective components designed for a specific electrical application.

Can Scondar manufacture wire harnesses from our drawings?

Yes. Scondar can manufacture custom wire harnesses based on engineering drawings, BOMs, samples, or technical specifications.

Can you provide the connectors for the wire harness?

Yes. Scondar has in-house connector manufacturing capabilities and can integrate connectors directly into custom harness assemblies.

Do you provide wire harness prototypes?

Yes. We support prototype and sample development before volume production.

Do you support low-volume and high-volume production?

Yes. We support projects from prototypes and small batches through volume manufacturing.

What wire harness processes do you provide?

Our capabilities include cutting, stripping, crimping, soldering, tinning, connector assembly, heat shrinking, braided sleeving, wrapping, labeling, overmolding, and testing.

What industries do you serve?

We provide custom wire harness solutions for consumer electronics, home appliances, automotive and new energy, industrial automation, medical equipment, robotics, drones, computer hardware, and power equipment.

How do I request a custom wire harness quote?

Send us your drawing, BOM, sample, specification, or application requirements. Our team will review your project and provide a quotation based on the required specifications.

Ready to Build Your Custom Wire Harness?

Send us your drawing, BOM, sample, or requirements. Our team will review your project and help you find the right connector, wire, terminal, and assembly solution.

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