XT30/XT60/XT90 Connector Wire Harness Processing: Drone, RC & LiPo Battery Power Solutions

I. XT Series Connectors: The Premier Choice for High-Current Applications

In fields demanding exceptional current transmission capability and connection reliability, such as drones, remote-control models (RC aircraft, cars), and portable energy storage systems, XT Series Connectors have become the recognized standard.

1. Advantages and Features of the XT Series

• High Current Endurance: XT Series connectors (XT30, XT60, XT90) feature a gold-plated bullet plug design, capable of withstanding high instantaneous currents to ensure stable power output.

  • XT30: Commonly used for smaller drones and batteries, with a continuous current rating of approximately 30A.

  • XT60: One of the most widely used standards in the industry, with a continuous current rating of approximately 60A.

  • XT90: Suitable for larger RC models and high-power energy storage devices, with a continuous current rating of approximately 90A.

• Self-Locking & Anti-Reverse Design: The unique plastic housing incorporates a self-locking feature for secure connection. The male/female red/black design prevents incorrect polarity connection, effectively mitigating short-circuit risks.

• High-Temperature Resistant Housing: The housing is typically made from nylon material, offering excellent high-temperature resistance, ensuring the connector does not melt under high load operation.

II. Professional Red/Black Connector Wire Harness Customization Service

Having just the connectors is often insufficient for complex application needs; professional electronic wire harness processing and customization services are crucial for guaranteeing product performance. As shown in the accompanying image, we offer customization and wholesale of various connector wire harnesses.

1. High-Quality Wires and Red/Black Standards

• Wire Selection: Depending on the current requirements of the XT Series connectors, harnesses typically use high-temperature resistant silicone wires or flexible electronic wires. The choice of wire gauge (AWG) is critical and must match the current capacity of the connector.

• Red & Black Coloring: The wire harnesses adhere to standard red and black color coding, where red represents the positive (+) terminal and black represents the negative (-) terminal. This strictly follows polarity guidelines, reducing the risk of incorrect wiring.

2. Precision Processing and Free Samples

We specialize in providing high-standard wire harness processing services:

• High-Precision Crimping: Ensures a tight and secure crimp between the terminal and the wire, effectively reducing resistance and heat generation.

• Heat Shrink Tubing Protection: Some high-current wire harnesses utilize heat shrink tubing for insulation and protection (as seen in the image).

• Custom Wholesale: We offer free sample production, supporting bulk customization. Whether it’s different lengths, wire gauges, or special connector combinations (e.g., XT60 to XT30), we can produce according to your needs.

III. Core Application Areas for XT Connector Harnesses

Due to their exceptional electrical performance, XT Series connector harnesses are indispensable in the following areas:

• Drones and RC Models: Widely used to connect LiPo/Li-ion batteries to flight control systems (ESCs/motors), serving as critical power connections for RC propulsion.

• Energy Storage Devices: Employed in small-scale home energy storage systems, outdoor portable power banks, and portable inverters for battery connections.

• Robotics and Power Tools: Various robotic platforms and power tools requiring high instantaneous or continuous current output.

IV. Choose Us: Reliable, Professional, Customizable

Opting for us as your XT30/60/90 connector wire harness supplier means choosing high quality and flexible customization services.

• Professional Customization: Extensive experience specializing in high-current connector wire harness processing.

• Free Sample Production: Reduces your upfront R&D and testing costs.

• Bulk Wholesale: Guarantees ample production capacity and competitive pricing.

Contact us today to customize your XT Series high-current connector wire harnesses and ensure reliable power for your devices!