Using the correct crimping tools and following safe procedures is essential for achieving high-quality terminal crimps in electrical and electronic applications.
Crimping Tools Overview
There are three major categories of terminal crimping tools:
1. Manual Crimp Tools
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TE Procrimper II
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Dyna-Crimp hydraulic unit
Ideal for low-volume work or field repair.
2. Semi-Automatic Crimping Machines
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G-type, K-type, ELT-type
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Note: ELT-type includes automatic wire stripping.
3. Fully Automatic Crimping Machines
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Tyco/AMP Komax CLS IV+
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Gamma 333 PC
Best for high-speed, high-volume production with minimal manual labor.
Standard Operating Procedures (SOP) for Crimping
Before Operation:
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Ensure machine is powered off
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Check all protective devices
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Install terminals and wires correctly
During Trial Run:
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Power on and test motor switch и foot pedal
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Check terminal feeding system
Critical Safety Rules:
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Never operate with two people on one machine
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Do not place hands in the crimping area
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Do not leave the machine running unattended
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Keep the foot pedal switch protected and off the desk
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Avoid using manual crank during active power
Why Safe Operation Matters
Unsafe practices can lead to:
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Machine damage
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Operator injury
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Inconsistent crimp quality
Following SOPs ensures both personal safety и production efficiency.